Manufacturing Solutions

First Pass Yield Optimization

First pass yield losses of 10-15% of revenue are common across discrete and process manufacturing, yet the drivers of rework and scrap are rarely well-understood at a granular level. Quality systems capture rejection codes but do not automatically correlate them to the upstream process parameters, raw material batches, or environmental conditions that caused the failure, leaving engineers without actionable insight into where to focus improvement efforts.

Built For

Quality Engineer or Continuous Improvement Manager responsible for reducing scrap and rework costs and improving first pass yield metrics across one or more production lines

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Lumi QA

Quality Engineer

Tracks FPY, scrap rates, and rework costs by product family, line, and shift. Identifies the process conditions most correlated with rejections.

FPY Trending
Scrap Cost Analysis
Rejection Code Correlation
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Lumi Plant

Process Engineer

Identifies the "Golden Batch" recipe settings and process conditions that deliver the highest first pass yield.

Golden Batch Analysis
Recipe Optimization
Environmental Condition Correlation
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Lumi Ops

Supply Chain & Operations

Correlates raw material batch quality and supplier variability with first pass yield outcomes.

Raw Material Traceability
Batch Quality Correlation
Supplier Incoming Quality
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How It Works

Track rework costs, scrap rates, and process parameter correlations to improve first pass yield. Identify which recipe settings, raw material batches, or environmental conditions drive the highest rejection rates.

Instant Analysis

Drag and drop your CSVs. No complex pipelines required.

Natural Language

Ask questions in plain English, get instant answers.

Lumina Analyst
Correlate defect rate with shift time.

Defect rates spike by 40% during the shift handover period (2pm-3pm). There is also a strong correlation with 'Line 3' speed settings above 80%.

Defects per Hour
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Related Capabilities

first pass yield softwareFPY improvementscrap reduction analyticsrework cost analysis manufacturing